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How to simulate low reverse breakdown characteristics PV modules (such as back contact) in PVsyst


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Summary:
- Low reverse breakdown solar cells have a stronger shading tolerance than conventional modules in situations where less than 3-4 cells are shaded.
- In the case of mutual shading of large systems with a row arrangement, we recommend to approximate their behaviour in PVsyst using the shading model of the "Unlimited sheds" or "Unlimited Trackers" orientation, using as input a cell width 2-3 times larger than the real value.
- In the very specific case where shading on 3-4 cells or fewer occurs very often we have no precise recommendations. But since those situations occur rarely in large row-based systems, we recommend to stick to the usual recommendations of usage of the partition and module layout model.
 
Since shading situations with 3-4 shaded cells happen rarely in large system, we estimate that neglecting this effect will not lead to significant errors in the yearly yield calculation. Therefore, PVsyst currently handles PV modules with IBC cells in the same way as other crystalline Si modules. Nevertheless, we intend to include the special behavior of IBC cells into our models, in order to account for this small improvement. The current roadmap foresees the availability of this feature by end of this year. In the meantime, the above described workaround should allow to approximate the results in a satisfying way.
 
Q&A index:

1) What are the common misconceptions when using PVsyst to simulate low reverse breakdown voltage (RBV) solar cells?

2) How does the shading tolerance of PV modules featuring low RBV cells physically work?

3) How to simulate low RBV cells in PVsyst using the "Unlimited sheds" or "Unlimited trackers" case?

4) How to simulate low RBV cells for other shading scenarios?

5) What are the limitations of PVsyst shading models for 3D scenes when simulating low RBV cells and what are the recommendations?

6) Why modifying the electrical shading factor is not recommended to simulate low RBV cells?

7) Why modifying the Arev factor in the .PAN file does not improve representation of low RBV cells?

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1) What are the common misconceptions when using PVsyst to simulate low reverse breakdown voltage (RBV) solar cells?

We noted a few points of misunderstanding in the way the community tries to run PVsyst simulations for low reverse breakdown voltage (RBV) solar cells, such as some back-contact cells technologies. 
This answer aims at correcting those views, stating clearly what can or cannot be simulated in PVsyst at the moment, and how.
 
Some common incorrect beliefs around this topic are:
/!\ That each cell acts as its own bypass diode and therefore shading a cell doesn't lead to additional electrical shading losses.
/!\ That, following the previous belief, the partition model can approximate the behaviour of those cells by setting a large number of partitions: This, however, strongly underestimates the voltage and current mismatch between the submodules. 
/!\ That it is possible to adjust the electrical shading fraction to fit those cells' behaviour: As we will see, this is in reality a poor fit to the real behaviour.
/!\ That the module layout model is accurate for any arbitrary shading scenario: It is actually agnostic to the number of shaded cells, which matters for the precise description of low RBV cells.
 
These misconceptions are related both to the understanding of the physics of the low RBV cells as well as to the understanding of the limitations of PVsyst shading models.
Therefore we shall cover both topics:
 
2) How does the shading tolerance of PV modules featuring low RBV cells physically work?
Low RBV cells have the advantage of allowing significant current to flow already at moderate reverse voltages. According to the literature, those cells allow a current around ~10 A at a reverse voltage of around -5.0 V to -2.5 V.
This is indeed analogous to the working principle of a bypass diode in parallel with a string of cells (submodule), except it would be as if each cell possessed its own bypass diode.
However, as in the case of a regular bypass diode, the reverse operation of a low RBV cell leads to a voltage loss.
For example, in a string of 24 low RBV cells under illumination, a fully shaded cell will operate at around -5 V, reducing the total voltage of the string.
Increasing the number of shaded cells drastically reduces the voltage of the string:
 
Number of shaded cells
Number of remaining illuminated cells
String voltage
0
24
14.4 ( ~0.6 x 24)
1
23
8.8
2
22
3.2
3
21
string operates in reverse => bypass diode activation
 
This simple estimation shows us immediately that the benefit of the low RBV technology is only present in shading scenarios where only a few cells (3-4) are shaded, due to the significantvoltage loss created by those cells.
In shading situations where more cells are shaded, low RBV cells perform the same way as regular cells due to the bypass diode activation.
 
To be more rigorous, we show in the following figure a more precise computation resulting from the summation of the I-V curves of each cell of a submodule of 24 cells.
For this example, the direct light is fully shaded for one cell and partially shaded for another, while the remaining cells are fully illuminated.
This shows how voltage is loss in the shaded cells and how the MPP can abruptly shift to lower voltages.
 
Image1.thumb.png.9efc86573ed7add9ec51c85bf30496fd.png
 
 
The next figure is created using the same method, gradually varying the number of shaded cells:
 
 
Image4.thumb.png.5ed672b2b90aa5ddc601ad6fb0251397.png
 
Compared to a regular cell (in orange), which features a sharp rise in losses after a single cell is shaded, the low RBV technology mitigates these losses when less than 3-4 cells are shaded (as expected from the simple estimation). Above this, the only power remaining comes from the unshaded diffuse light, as for regular cells.
 
Moreover, we note that the operating point (Impp, Vmpp) follows a distinctive pattern for this technology. If this submodule is connected in series (parallel) with unshaded submodules operating at another current (voltage), the benefit of the low RBV technology will be lost because an electrical mismatch loss will occur.
 
An example is the common case of twin half-cell modules, where the top supbmodule is connected in parallel to the bottom one: In a shading scenario where a shadow comes from the lower part of the submodule, the voltage mismatch created between the top and bottom submodules mitigates completly the benefit of the low RBV technology!
 
3) How to simulate low RBV cells in PVsyst using the "Unlimited sheds" or "Unlimited trackers" case?
As described above, the benefit of low RBV cells is only present in very specific shading scenarios AND electrical connections.
 
The latest version of PVsyst (8.0 and the upcoming 8.1) can approximate the behaviour of low RBV cells ONLY in very specific scenarios. 
Therefore, we can give recommendations only in the cases of "Unlimited sheds" or "Unlimited trackers", because in that case the shading scenario is very clear: the shadow comes gradually from the bottom of the modules.
 
In that case:
- For "in length" modules: double the effective cell size to get an upper bound on the production.
 
- For "Twin half-cell" modules: the effect of the low reverse breakdown voltage is mitigated in this architecture. Use the usual recommendation for normal cell types.
 
This can be easily tested in the Demo project "_DEMO_utiliy.PRJ".
image.png.b42483c7bed60fdd7508ed0301a7ca02.png
 
4) How to simulate low RBV cells for other shading scenarios?
For any other shading scenarios (inhomogeneous shading, thin objects, etc.), we can only recommend not treating the electrical shading with the linear model or with a high number of partitions: this would strongly underestimate the electrical shading losses.
 
Sticking to the usual partition recommendation would be best, acknowledging that it might slightly overestimate the losses due to the cases where only 1 to 4 cells are shaded.
 
5) What are the limitations of PVsyst shading models for 3D scenes when simulating low RBV cells and what are the recommendations?
PVsyst's shading models are unfortunately not adapted to simulate situations where the low RBV technology provides an advantage compared to other technologies, i.e. when only 3-4 cells per module are shaded.
 
The reason is that PVsyst shading models are convient approximations for very large systems with regular shadows.
 
More specifically, the limitations of each model regarding the representation of low RBV cells are:
  1. The linear shading model compute the losses proportionally to the shaded area, completely neglecting the electrical mismatch.
  2. The module layout method computes the I-V curves by summing them as a function of the number of shaded corners in each submodule. However, the I-V curves in this method are pre-calculated, and in the case where one corner of a submodule is shaded, it is not possible to determine whether 1, 2 or 3 cells are shaded (which would be important to represent the cases where low RBV cells outperform regular cells!).
  3. The partition model computes the losses according to the shading fractions of the three following stripes:

 

imagex.png.593d1204d1b9236b8fe047be4d493d62.png
 
 
If the central stripe is shaded, the loss factor is maximal. If only the top and/or bottom stripes are shaded, the loss is proportional to the shaded area up to a full cell area:
 
imagey.png.3c27d01a1f398697596ef8fd4f54a156.png
 
This emulates very well the behaviour of low RBV cells in the case of a uniform shadow coming from the bottom of the module. But the model is agnostic about the shading fraction of each cell and cannot guarantee a good representation with  irregular shading of the cells.
 
In the future, we hope to be able to provide more detailed electrical shading loss calculations.
 
6) Why modifying the electrical shading factor is not recommended to simulate low RBV cells?
Some users claim that the electrical shading factor could be used to approximate the benefit of low RBV cells. 
However, it does not match well with the results presented above, as it corresponds to the following attempt of fitting:
 
imagez.png.18c49c996cf828bebaea2ff8bfe88257.png
 
/!\ Indeed, the electrical shading factor is meant for a very specific context within PVsyst: it is used to tune the partition model to match the simulation results of the module layout model. See this page.
 
Instead, in the case of mutual shading in row-based large systems, we recommend to approximate their behaviour in PVsyst using the shading model of the "Unlimited sheds" or "Unlimited Trackers" orientation, using as input a cell width 2-3 times larger than the real value.
 
7) Why modifying the Arev factor in the .PAN file does not improve representation of low RBV cells?
The Arev factor in the .PAN file is indeed meant to represent the reverse characteristic of solar cells. At the moment it is only taken into account within the module layout model.
However, as explained above, the module layout does not have the sufficient resolution to differentiate situations where 1, 2 or 3 cells are shaded and therefore it does not represent well the behaviour of low RBV cells.

 

 

 

  • Luca Antognini changed the title to How to simulate low reverse breakdown characteristics PV modules (such as back contact) in PVsyst
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